Do you cut metal?

August 2017

Are you looking for metal laser-cutting but don't know where to start?

Have you worked with a metal laser-cutting company that didn't understand the unique needs of a creative?

The first question most people ask me is, 

"Do you cut metal?" The answer is: "YES!"

After much searching I now offer metal laser-cutting through an area metal shop--one with the experience and problem-solving skills artists and artisans are looking for.

Wondering why can't I cut metal on my laser cutter? Laser cutters designed to cut materials such as acrylic, wood, and paper are not strong enough to cut metal. When it comes to laser-cutting metal, as well engraving and marking metal (more on these later), industrial machines with different capabilities are needed for each process–and most shops specialize in only one method, making it challenging for individuals to access the technology. 

This is where I come in. I will guide you through the process and manage the technical know-how, so you can focus on what is important--your artistry.

Have a project that combines metal laser-cutting with laser-cut wood, acrylic, paper, or fabric? Not a problem. I will coordinate the different processes, so you don't have to work with multiple manufacturers or stress about whether the different materials will fit together.

Metal Services

Laser-Cutting & Water Jet

Laser-Cutting & Water Jet

Diamond Tip & Laser-Engraving

Diamond Tip & Laser-Engraving

Laser-Marking with CerMark

Laser-Marking with CerMark

Laser-Marking Anodized Aluminum

Laser-Marking Anodized Aluminum

How is laser-marking different from laser-engraving? Laser-marking changes the surface color of the metal. It is a change that can be seen but not felt. Laser-engraving vaporizes material at varying depths, leaving a physical depression that can be felt. Laser-marking is done at FreeFall Laser while the laser-engraving of metal is done off-sight with a metal engraving specialist.

Can perfection and art be friends?

June 2017

Have you ever thought about incorporating laser-cutting into your work but worried that the perfection of a laser-cut edge would clash with the "imperfection" of your hand-cut edge?

While the dynamic play between these kinds of edges can be visually beneficial, I agree that the conspicuous perfection of the laser-cut edge is an important aesthetic consideration when integrating it into a hand-crafted object or image.

My approach to laser-cutting usually falls on the side of the laser cutter acting in service to the hand instead of as a replacement. This is why I am so enthusiastic about making studio visits; for by learning about their processes, I can help artists develop innovative solutions that preserve the integrity of the hand.

In this post I will share with you how laser-cutting an inlay for a nineteenth-century piano stool designed by Alma-Tadema led me to visit woodworker Silas Kopf, where I gained a greater understanding of traditional inlay and marquetry.

Watch Silas Kopf demonstrate his approach to marquetry.

Listen to a description of Alma-Tadema's piano and stools. Photo: Clark Art Institute 

Listen to a description of Alma-Tadema's piano and stools.

Photo: Clark Art Institute 

For those of you who were like me and don’t know the difference between inlay and marquetry: in marquetry pieces of wood veneer are applied to the surface of an object, such as a table top, while in inlay they are set into a depression.

First Stop

While I grew up building things in my father's workshop, I hadn't fully considered how laser-cutting could be applied to areas such as conservation until Hugh Glover, furniture conservator at the Williamstown Art Conservation Center (WACC), contacted me about a project he was working on. 

In preparation for an upcoming exhibition at the Clark Art Institute, Hugh was restoring a pair of ornate nineteenth-century piano stools whose monograms had been pried out by a previous owner. The intricate cutting was perfectly suited for the laser cutter.

Part of what excited me about this project, other than working at a scale so small I needed tweezers, was how it gave me an opportunity to learn about another art form, inlay and marquetry. I find that I particularly enjoy working with artists and artisans who are experts in niche fields because it sparks my curiosity and informs my approach to working with artists in other disciplines.

See the restored stools at the Clark Art Institute, Williamstown, Massachusetts: Orchestrating Elegance: Alma-Tadema and Design 
June 4 - September 4, 2017.

Meet Silus Kopf

To learn more about traditional marquetry I visited a master of trompe-l'oeil marquetry, Silas Kopf, who generously demonstrated his technique at his workshop in Easthampton, Massachusetts. Missed the video above of Silas working? Watch it here.
Silas seamlessly fits the pieces of wood veneer together by cutting them simultaneously on an angle, thus creating wedges allowing the top and bottom pieces to interlock.

What was so striking to me as I watched Silas work was how his approach to cutting was more like drawing. While he transfers a drawing of an image onto the wood, he allows the feeling of the saw blade moving through the wood to organically shape the line.

The inability to respond directly to a cut line is one of the challenges of laser-cutting. I have developed ways of infusing spontaneity into the digital predictability of laser-cutting, but that is for another post.

How does it work?

Silas's technique of angling the jigsaw bed to create interlocking shapes reminded me of how I had used the angle of the laser-cut edge to create a close fit for the monogram.

One thing you will notice when laser-cutting through thick material is that the edge is slightly angled. This happens because the heat of the laser decreases as it cuts through the material, vaporizing less material the deeper it goes. While there are ways to minimize this angle, it is advantageous for inlay and marquetry.

For the monogram, I alternated the side of the material that was facing up. For the pear-wood outline, the good side was placed face down, so the thinner edge would fit into the engraved juniper. The boxwood was cut face-up to interlock with the pear-wood.

Next Stop on the Adventure

In the next newsletter I'll share with you how the WACC project and meeting Silas led me to explore other applications for laser-cut inlay and marquetry. This took me to Martha's Vineyard to meet with the master wooden boat builders at Gannon & Benjamin. Stay tuned for more!

FreeFall Artists Out in the World

Many of you may remember Naoe Suzuki, who came to FreeFall Laser for a Studio Session last fall to create a series of laser-cut vapor prints. Her work is currently on view at the Broad Institute, where she was an artist-in-residence.

Naoe Suzuki: Stories told
Broad Institute of MIT and Harvard
415 Main Street, Cambridge, MA 02142
April 18 - August 24, 2017

Watch and get an inside look of Naoe's exhibition.

Inspired to get started on a laser-cutting project? Let's talk.